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Dry quenching feeder
Published:2015-10-17    Views:

干熄焦给料机

Dry quenching feeder

 

我公司成立于1993年,是以技术开发为主,集科研、设计、生产、销售于一体的高新技术企业,隶属济南市高新技术开发区。公司通过了GB/T19001-2000-ISO9001质量管理体系认证。

 My company was founded in 1993, is a technology development, scientific research, design, production, sales in the integration of high-tech enterprises, belonging to the jinan high-tech development zone. The company passed GB/T19001-2000 - ISO9001 quality management system certification.   

ZGJ160×400-II型振动给料机系我公司自主研发的新型专利产品,结束了我国该套设备依靠国外进口的历史,并于2007年获得山东省火炬计划项目认定。其******特点为操作简单,可远程控制,自动化程度高,并具有耐高温、耐内压、高耐磨、给料量无级调节方便、耗电小、性能可靠、寿命长、设备控制可靠,电机、机械都有防护装置具有可靠的安全性等特点。主要用于焦化厂干熄焦生产系统熄焦炉出口控制排料量,也可用于类似生产线。RZGJ100 * 400-400 - II, RZGJ120 II, RZGJ140 * 400-400 - II, RZGJ160 II vibrating feeder is my company independent research and development of new type patent product, end othe history of this set of equipment depend on import in our country, and in 2007 to obtain the Shandong Province torch plan project identified. Its biggest characteristic is easy operation, remote control, high degree of automation, and has a high temperature resistant, resistant to internal pressure, high wear resistance, quantificationally stepless adjustment is convenient, small power consumption, reliable performance, long service life, reliable control equipment, electrical, mechanical protection device has the characteristics of reliable security. Mainly used in the discharge mouth of coke quenching production system to control discharge rate in coking plant, also used in such similar production line.

 

本产品采用了调频电机和变频调速器,能够根据用户生产量的需要,改变排料量的能力,给料量在一定范围内无级调节。调速手操器有手动和自动两个档位,设定在手动档位,即可在控制柜上调节频率来改变给料量;设定在自动档位上,由PLC调节频率改变给料量,控制方便。

This product used frequency modulation motor and Variable frequency speed governor, according to the user’s requirement to change discharge capacity, feed quantity can be adjusted without degree in a certain range. The speed control manipulator has a manual and an automatic gear. When set in manual gear we can adjust frequency on the control cabinet to change feed quantity. When set in automatic gear we can adjust the PLC frequency to change feed quantity, both methods are very conveniently.

采用密封罩体动静隔离形式,密封罩体用波纹补偿器与干熄炉出口和中间溜槽联接,波纹补偿器仅作热补偿,密封罩体用隔振密封软硅胶板与振动给料器联接,软胶板平面法线与振动方向相同,可起到良好的隔振密封作用,又使波纹补偿器不受非轴向振动力的干扰。

 The seal cover body used moving and motionlessness isolation type, the middle chute connected with the corrugated compensator and the discharge mouth of dry quenching, the corrugated compensator is only as thermal compensation, the seal cover body used isolation vibrating seal silica gel plate connected with vibrating feeder, the direct of vibrating is as same as the normal to the plane of the soft silicon rubber plate , so it can play a good affect of isolation vibrating and seal, meanwhile the corrugated compensator will not be disturbed by non-axial vibrating force.

  所采用的软硅胶板为耐高温材料,工作温度可在≤250℃工作环境条件下长期连续运转。

 The soft silicon rubber plate used high temperature resistance, the working temperature can be long-term continuous operation in ≤ 250 ℃ working conditions.

   给料机内衬板为氧化铝耐磨陶瓷,并用紧固件紧固耐高温粘接剂粘接,进口导流槽采用高铬耐磨铸铁衬板,适应于与焦炭一类强腐蚀、磨损大的物料的接触,比一般给料机的使用寿命长。带有移动支座的结构形式使维修更加快捷方便。

 The linner plate of feeder used Alumina abrasion resistant ceramic, and with the fasteners of high temperature resistant adhesive. The inlet guide groove is made of high chromium high abrasion resistant cast iron liner, applicable to a class of strong corrosion and wear of coke, big material contact, long service life than ordinary feeder. Structure with mobile bearing repair is more convenient

  该机与日本进口的电磁振动给料机相比:动力小、能力大、规格全、运行费低、设备一次性投资少。This machine compared with Japan's imports of electromagnetic vibrating feeder: small power, big ability, complete specifications, low running cost, less equipment investment.

其技术参数与日本电磁振动给料机相比见下表Its technical parameters compared with Japanese electromagnetic vibrating feeder see the table below

  

济南中燃电机振动给料机Jinan in burning motor vibrating feeder

日本电磁振动给料机

Japan The electromagnetic vibration feeder

RZGJ100×400

RZGJ120×400

RZGJ140×400

RZGJ160×400

 

type

电磁振动型Electromagnetic vibration type

给料机本体规格Feeder ontology specification

(宽W mm×长L mm

100×400

120×400

140×400

160×400

处理能力capcityt/h

30-100 

30-125

30-150

30-250

绝缘等级Insulation class

E

使用温度The use of temperature(℃)

250

处理能力capcity

30-137.5t/h   Min30t/h   Max137.5t/h

工作压力Pressure of workkPa

12

驱动装置功率Drive power

 

-17.6kVA

试验压力Test pressurekPa

15

动力电源Power supply

AC380,50Hz

噪音noisedB

90

控制电源Control power

AC220,50Hz

双振幅Double amplitudemm

3±1

振幅检测Amplitude detection

电磁振动体内设有振幅检测器Electromagnetic vibration amplitude detector has in the body

转速rotation speedrpm

600~1600

    noise

95分贝Db (machine 1 m distance)(距机器1m远处)

工作频率Working frequencyHz

20~55

 

衬板材质lining material

高铬铸铁+不锈钢High chromium cast iron + stainless steel

电机型号

 Motor model

YVP112M-4

给料器台车Feeder car

轨型rail type30kg/m  轨距gauge1140mm   轮距Wheel base2085mm

电机功率motor powerKw

2×4

电机对级数(级)Motor series (level)

4

操作方式Mode of operation

现场单独手动操作,集中控制室内PLC连动操作Live alone manual operation, centralized control indoor PLC correlation operation

衬板材质lining material

氧化铝耐磨陶瓷,并用紧固件紧固耐高温粘接剂粘接

 Aluminum oxide wear-resisting ceramics, tighten and the high temperature resistant adhesive bonding

动力电源Power supply

AC380V50HZ

   

 Total weight

-10.5t(含台车、中间溜槽Including car, middle chute

操作方式

 Mode of operation

手动和自动两个档位Manual and automatic two gear


    此项专利技术产品自2004年投入生产使用以来得到了用户的一致好评,我公司研制开发了多种规格系列产品,在莱钢、济钢、通钢、沙钢、南钢、包钢、八钢、梅钢、攀钢、宁波钢铁、新余钢铁、凌钢、唐钢、唐山港陆、沧州中铁、石横特钢、潍焦、黑龙江宝泰龙、河南顺成、新疆伊犁、芜湖新兴铸管等焦化厂中使用,取得了较好的经济效益。The patented technology products since put into production in 2004 using obtained user's consistent high praise, our company developed a variety of specifications series products, the lai steel, jinan, tonghua, shagang, cultivation, baotou, eight steel, MeiGang, panzhihua, ningbo iron and steel, at iron and steel, LingGang, port of tangshan, tangshan, cangzhou iron, stone lu cross special steel, weifang diesel coke, heilongjiang into treasure tyrone, henan, xinjiang ili, wuhu emerging pipes used in the coking plant, such as good economic benefits were obtained.